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Polyamide drying and conditioning.

In the area of PA, Buhler has been building drying and SSP plants since 1982, and in this time has built some 90 lines worldwide. Buhler supplies specialized equipment for the thermal handling of PA pellets without mechanical agitation. This includes process design through the building of turnkey plants as well as retrofitting existing plants.

Buhler has extensive experience with the thermal treatment of a wide range of polyamide types: from PA4,6 through to PA11 and 12, and in particular PA6,6 and PA6.

PA pellets must be dried before melting and final processing in order to prevent molecular weight fluctuations. If too much water is present during melting, the polycondensation reaction can be reversed, resulting in a loss in molecular weight. However if the material is over-dried, an equally undesirable increase in molecular weight can occur. For this reason, the drying of PA is often referred to as conditioning, whereby the material is dried to the equilibrium moisture content – that is to say an even moisture content profile throughout the pellets.

History

Polyamide (PA) is considered the first engineering thermoplastic and is one of many heterochain thermoplastics that has atoms other than carbon in the chain. Polyamide was invented in 1928 by Wallace Carothers, of the DuPont company, in search of a “super-polyester” fiber with molecular weights greater than 10,000. The first commercial Polyamide, called nylon, came in 1938. Polyamide was created when a condensation reaction occurred between amino acids, dibasic acids, and diamines.

Key Features

  • Excellent control over the final moisture content by accurate control of the gas dew point.
  • Narrow residence time distribution of the column dryer due to the patented cone design.