Durum wheat semolina

Raw material handling

1

Consistency

Precision in dosing guarantees a constant ratio between semolina or flour and water in the dough, which is the first step to a steady production process. This allows us to avoid undesired fluctuations in the extrusion and drying steps.

 

Dough preperation and shaping

2

Choice based on your product

In pasta, different raw materials require different mixing times, specifically according to their granulation. For finer flours, the Polymatik can offer operational benefits in start-up and changeovers. For coarser semolina, the Priomatik is a traditional press redesigned for modern times.

 

Steaming

3

The core step for fast cooking

The secret behind excellent instant pasta products is found in an optimal steaming process. This operation gelatinizes the starch, effectively anticipating a change in the product that normally happens during cooking. This contributes to the reduction of cooking times.

 

Drying

4

Key to quality and efficiency

Drying is key for the pasta structure and al dente texture, because the protein structure strengthens at high temperatures. Due to their shape and thickness, different products require different drying parameters to dry correctly, as uneven processing can lead to structural faults.

 

Cooling

5

Attention to food safety

To prepare for storage and packaging operations, hot pasta coming from the dryer cools to room temperature in less than 10 minutes. This operation must be managed well to safeguard the pasta structure and exclude risks of condensation, which can lead to molding inside the machine.

 

 

Optical sorting

6

The final quality seal

The Sortex A optical sorting range delivers the highest food safety standards and product quality for short and soup pasta. It effectively removes foreign materials as well as color and shape faults. Additionally, faults such as burnt and misshaped pasta and dough residuals can also be detected.

 

Instant pasta

PastaPro is our digital process service that automatically regulates the dough moisture and enables the moisture content of dried pasta to be optimized during production process ensuring constant product quality.

  • Constant product quality
  • Optimizing yield and efficiency
  • Insights into the production process
  • Elevated quality monitoring

WinCos is the manufacturing execution system for pasta production. With a self-explanatory graphical interface, it allows:

  • Production planning 
  • Product traceability 
  • Performance improvements with OEE 
  • Proactive maintenance support