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Smart pelleting process control

PelletingPro

Our smart pelleting process control for increased yield and efficiency.

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Key benefits

Yield increase
Increase yield by up to 1% by controlling the final pellet moisture level.
Throughput increase
Having stable production conditions at constant moisture levels allows for throughput to increase by 20%.
Energy reduction
Specific mechanical energy consumption can be significantly reduced.

Smart pelleting process control for maximum process stability

Smart pelleting process control

Maximum process stability

With the PelletingPro, pellet moisture is continuously optimized independently of any seasonal effects.

Multi NIR inline system

Accurate measurements

The Multi NIR Inline System measures and ensures a constant moisture level in the batch mixer.

Automatic moisture control for pellets

Increased yield

With PelletingPro, the final moisture level of the pellet once it has left the cooler is automatically controlled by up to +-0.5 percentage points. This leads to a yield increase of up to 1% and ensures constant product quality.

Algorithm for moisture optimization

Automatic compensation of seasonal effects

The digital service PelletingPro includes a smart algorithm to continuously optimize pellet moisture independently of any seasonal or weather effects.

Pelleting Essential dashboard

Maximum transparency of pelleting line performance

The Pelleting Essential dashboard on Bühler Insights is an integral part of the service and its purpose is to continuously track the performance KPIs.

"PelletingPro helps us to control the final pellet moisture very accurately to +- 0.5 percentage points. Thanks to the consistency of the production conditions, the availability and efficiency of the line have also increased. With PelletingPro we are able to increase throughput by up to 20% and to reduce specific energy consumption across the whole pelleting line."

Reto Mösch,
Member of the Executive Board, Head of Production/Technology at UFA

Key topics

Billions of people come into contact with Bühler technologies to cover their basic needs for food and mobility every day. Our motto is creating “innovations for a better world.” Find out more about our key topics.

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Application possibilities

The Bühler process

Efficient in every step of production

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