Reinvent the way you monitor and control product quality by combining plant automation and digitalization. Take your operations to the next level, and ultimately save time by optimizing processes – all made possible by QMS.
Real-time data visibility and robust long-term storage makes it easy and convenient to assess product quality. This not only simplifies the quality check process, it ultimately saves time and money while upholding the highest standards.
Product quality stability and consistency is directly linked to profitability. QMS is intended to maintain product quality by synchronizing lab testing and production operations, resulting in consistent and refined output.
Expect higher quality control and improved data transparency across the entire production process. From intake to packing, automatic quality control mechanisms are in place, enabling faster debugging and effective comparisons between different plants.
Quick interventions are facilitated by the QMS, ensuring consistent product quality while minimizing costs, even in remote situations. It allows the creation of rules to automatically respond to deviations in quality levels. By integrating quality analysis with ongoing production, interventions for quality deviations can be carried out swiftly.
Benchmarking is facilitated through the visualization of quality trends, offering customization options based on specific needs. It makes it easy to compare quality performance within one mill based on time, shifts, recipes, products as well as between different mills and plants.
The centralization of data involves importing and digitizing high-quality information from various sources, such as production, laboratory, and MultiNIR, enabling effective monitoring and control of product quality. It also includes digitization of manual quality data entries.
The aim is to achieve a paperless system by automating manual operations through digital data transfer, reducing errors. Instead of manually filled-in certificates, a digital, error-free certificate can be generated, which can be printed or sent via email.
Samples associated with batches can now be automatically routed through the QMS to get batch-specific certification. This not only expedites the lab sample procedure, but it also provides an easily retrievable digital audit trail, which greatly improves traceability and eliminates the risk of human errors and the need for physical documentation.
Program your process behavior as you wish in case of any product quality deviation. Stopping feeding, locking a bin or releasing an alarm are just some of the immediate actions you can instruct your mill to take for you. And all this with minimal human intervention.
Billions of people come into contact with Bühler technologies to cover their basic needs for food and mobility every day. Our motto is creating “innovations for a better world.” Find out more about our key topics.
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